What does one-piece flow mean?
The one-piece flow principle is also referred to as employee-centred workflow. With conventional conveyor belt manufacturing the same task is always carried out at a fixed station. For example, fifty gear units are manufactured bit by bit in individual steps. A lot of time passes by in which the company does not earn any money and any production defects are not noticed until very late when a large number of gear units have already been completed. The rectification work on the 50 products is very time-consuming and costly.
With one-piece flow on the other hand the employee accompanies the workpiece through the individual assembly/processing steps and has to have a command of all work processes. The idea behind this: to reduce lapses in concentration caused by monotony and to increase motivation by way of variety. The quality/functional check is performed after every single final product and this is much earlier than the sale.
Characteristics of a one-piece flow workstation:
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The LEAN workstation systems can be upgraded with a wide range of assistance systems:
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